Zonapies: insole manufacturing

Zonapies uses STT’s rubra scanners for custom insole manufacturing. In a nutshell, Zonapies’ process comprises the following steps:

  • The podiatrists scan their patient’s feet with Rubra at their own facilities.
  • Podiatrists email those files to Zonapies, together with their prescriptions.
  • Zonapies receives them and uses STT’s software to come up with final 3D design of the insole.
  • Zonapies manufactures dozens of moulds from different patients simultaneously via an automated, high-precision process involving a milling machine / robot.
  • Final insole is manufactured via a manual thermoforming process.
  • The result is sent back to the podiatrist and delivered to the patient.

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